2000 robots construyen vehículos con dos décimas de milímetro de precisión en la factoría de Seat en Martorell

A lot goes into making a SEAT vehicle, (wholly owned subsidiary of the Volkswagen Group) including an intricate dance routine. The show starts at five in the morning in the sheet metal workshop in Martorell, Spain when 2,000 robots and 1,700 factory workers begin moving in unison to build a car body in just over one minute. This is how the Industry 4.0 choreography is performed.

Precise down to two-tenths of a millimeter: Guided by this choreographed routine of the fourth industrial revolution, the robots not only relieve their flesh and blood colleagues of all the repetitive work and heavy lifting, but they perform increasingly more sophisticated functions as well. They transfer parts from one location to another during production and are also able to weld them, bolt them, apply adhesives or measure possible deviations of up to two-tenths of a millimeter with their measuring sensors before the models reach the trim line.

720° pirouettes to perform up to 16,000 spot welds: Most of the robots have six axes, a characteristic that enables them to perform countless combinations of movements, including vertically, horizontally on rails and rotating up to 720°. When they start to dance, each robot can make up to 16,000 spot welds every day on the bodies of future cars.

2,000 robots dancing endlessly: Thousands of articulated mechanical arms weave in and out in synch to handle up to 2,300 parts daily. They work in harmony and in continuous movement for 24 hours on end. Their abilities include welding different body parts, assembling car doors and verifying the geometry of the chassis with precision measuring instruments.

Mechanical dancers of different builds: This dance troupe comprises several different types of mechanical dancers. The smallest robots stand just over a metre tall while the largest ones reach up to six metres. Some are orange; others are yellow. Some are equipped with grippers and others with sensors. Their main common feature is that they are lightweight and versatile, and they can handle up to 700 kg of weight with a firm grip as well.

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